This article provides step-by-step instructions to install a 3-wired and 8-wired Asset Gateway Mini cable on heavy equipment.
Overview
Fleets can install a cable-powered Asset Gateway Mini with a 3-wire CABLE-AG-31.2-3WR (3-wire cable) or 8-wire CABLE-AG-31.2-8WR (8-wire cable) cable on heavy equipment.
- Ideal for heavy equipment: Skid steers, excavators, mowers, chippers, and agricultural equipment.
- Tracking Capability: Real-time minute-by-minute tracking when the device is receiving constant power from the asset. Falls back to battery-powered scheduled and on-demand pings when not receiving constant power from the asset.
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Power Source: Your choice of the asset’s battery (power when the asset’s ignition is ON or OFF) or the asset’s ignition line (power only when the asset’s ignition is ON).
Cable Components
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Blue connector end: Plugs into Asset Gateway Mini
- White arrow alignment marking
- Voltage regulator: Located ~1 foot from the blue end
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Wire end options:
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3-wire version:
- 🔴 Red wire: Power
- ⚫ Black wire: Ground
- 🟢 Green wire: AUX Line 1
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8-wire version:
- 🔴 Red wire: Power
- ⚫ Black wire: Ground
- 🟢 Green wire: AUX Line 1
- 🟠 Orange wire: AUX Line 2
- 🟤 Brown wire: AUX Line 3
- Not currently intended for use: 🟣 Purple, 🟡 Yellow, 🔵 Blue wires
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3-wire version:
Installation requirements: cable-powered heavy-equipment installation
What comes in the box?
- Asset Gateway Mini device
- Self-tapping screws
- Wood screws
- Pinhole reset tool
- CABLE-AG-31.2-3WR or CABLE-AG-31.2-8WR (sold separately - required for this installation)
Tools
- Power drill
- Drill bits
- Pinhole reset tool (included)
- Screwdriver set (including a Torx-10 screwdriver)
- Wire strippers
- Wire cutters
- Wire crimpers
- Butt splices
- Ring terminals
- Self-tapping screw
Installing a 3 or 8-wired asset gateway mini in heavy equipment
Assigning a device to an asset
- Locate your device serial number on the label on the front of the device or the craft box.
- Use either Fleet App or Fleet Dashboard to assign your device to your asset.
Using Fleet App
- Go to More > Devices.
- Tap Install Asset Gateway.
- Proceed with the steps to assign your asset gateway to your asset.
Using Fleet Dashboard
- Create an asset profile and assign an Asset Gateway on the Fleet Dashboard.
Selecting a location
- Find a flat mounting location.
- Follow this guidance on positioning your device:
- Ensure a clear sky view for optimal performance.
- Vertical positions are often used, but horizontal or vertical are acceptable.
- If placing in a vertical position, ensure the Motive logo will face upward when mounted for best LTE and GPS performance.
Verifying GPS and LTE
- Holding the device in your desired location, press the pinhole using the provided pinhole reset tool.
- Expected result: LED will flash blue
- If LED flashes blue:
- Device is activated
- Device is attempting to send its first location
- Action: proceed to next step
- If you see a non-blue LED instead:
These are uncommon states. Follow the guidance below before continuing setup:
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Solid White:
Device is booting up or updating
Action: Wait for the device to complete the process -
Solid Orange:
Device has overheated
Action: Allow the device to cool down before continuing -
Solid Red:
Device has low battery
Action: Use a different device to continue setup
- Wait approximately 1 minute and then check the asset’s profile in Fleet App or Fleet Dashboard. You should see a location update.
- If a location update does not arrive after ~2 minutes, your device may be in an area of low cellular service or may be obstructed from GPS or cellular service. Consider moving the device to a different position.
- Once the device has successfully reported a location, proceed to mount the device.
Mounting the device
- Use provided screws (self-tapping or wood screws, depending on surface).
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Securely fasten the device to the surface with a power drill.
Preparing an Asset Gateway for a cable and connecting it
- Remove the side panel with a Torx-10 screwdriver.
- Unscrew the blue cap inside.
- Align the white arrow on the cable end with the white arrow on the device.
- Plug in the blue connector firmly.
- Tighten the blue cap to secure the cable
- Replace the side panel and tighten the screws.
Connecting the black wire to ground
- Find a suitable GROUND connection post on your asset.
- Remove the nut from the GROUND connection post.
- Attach the ring terminal from the AG Mini's BLACK wire.
- Replace the nut on the connection post.
Connecting the red wire to power
It is critical that you are aware of the implications of your choice of power source connection. You have two options.
Option 1: Red Wire to Battery (Most Common)
Benefits:
- Minute-by-minute tracking even when the equipment is off
- Tracks asset during transport on flatbed/trailer
- Can pair with the Motor Vehicle Gateway on a transport vehicle
- Provides 24/7 visibility • Considerations:
- Very low current draw (does not drain a heavy-duty battery on an asset that recharges the battery with an alternator)
Option 2: Red Wire to Ignition
Benefits:
- Only tracks when equipment is operating
- No power draw when equipment is off
- Limitations:
- No real-time tracking during transit (if the asset is off, on a flatbed, for instance). Only scheduled and on-demand pings
- Falls back to scheduled pings when off
- May miss unauthorized movement
Once you have made your decision on the choice of power connection point, connect the AG Mini’s RED wire to that chosen connection point.
Connecting the green wire to the ignition
The green wire monitors engine hours whenever ignition is on.
- Locate ignition-switched power source.
- Connect the green wire using a butt splice or ring terminal.
- Verify: Power present only when the key is on
Wire Auxiliary Connections (If using 8-wire cable only, optional)
- Future-proof your 8-wire install by optionally connecting the ORANGE and BROWN wires to additional functions that provide a voltage. For example:
- An asset’s lever arm
- An asset’s bucket lift
In the future, Motive plans to enable additional monitoring and customization based on your configured use of AUX wires, including productive vs. unproductive idling detection and enhanced utilization reporting.
Power verification (optional)
- If you have connected the RED wire to the asset’s battery, leave the asset’s ignition OFF and proceed.
- If you have connected the RED wire to the asset’s ignition line, turn the asset’s ignition ON and proceed.
- If your AG Mini is behaving correctly and wired correctly, it will receive cable power and consequently provide location updates every 1 minute when cable power is flowing.
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Observe your asset in the Motive Fleet App and Fleet Dashboard to confirm that updates arrive every 1 minute. You can observe this by noting the ‘last updated’ time for the asset.
Operating Behaviors by Configuration
Battery-Connected Configuration
Engine Off:
- Continuous minute-by-minute tracking
- Full GPS visibility
- Monitors unauthorized movement
Engine On:
- Real-time tracking continues
- Green wire monitors engine hours
- Full feature set active
Ignition-Connected Configuration
Engine Off:
- Device enters low-power mode
- Scheduled pings only (8-12 hour intervals)
- Minimal battery impact
Engine On:
- Real-time minute-by-minute tracking
- Engine hours accumulation
- Full tracking features
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